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The Apollo Story - Part 4

23/2/2017

0 Comments

 
by Tony "Tosh" Brooks
  • “Apollo” The 1969 Rover P5b Coupe 3500cc V8 Auto Camper
  •  Registration Number MBF 132H
  •  Owners/restorers: Tony “Tosh“ & Alison Brooks, Garry “Gus” Brooks.
  •  Special thanks along the way to family helpers Tim Brooks, Claire, Carl & Tim Wilson, Julie & Mike Brooks, Kurt Lawrence

The refurb continues ...

The heavy plywood floor was ripped out and refitted in lighter timber after laying the first fix wiring etc for the 12v and 240v electrical system.
 
Every piece of internal board was torn out as it was all rotten, damp and smelly, and it needed to be properly insulated anyway. This allowed me again to run first fix wiring for the ceiling lights, cd speakers, and tv wiring etc. A large sunroof was cut into the roof, to allow more natural light in than a standard roof vent, and any rotten wood in the main frame was replaced with new stronger timber.
Picture
I had some really smart double glazed caravan windows, which came with built in internal concertina blinds and fly screens; luckily they were just the right size for the sides. They would allow me room to fit the overhead lockers, and TV bracket etc without getting in the way.
 
Alison insisted that we had to have a toilet and wash basin as part of the interior build. If we go to long weekend classic car shows and the like you can’t beat having your own private facilities, and after many years experience of caravan and camper outings, I just had to agree. So the only place I could possibly fit this was directly behind the drivers seat. This meant re-siting the main car battery, which was presently fitted right where the closet floor needed to be! It would be “cosy” but functional and well equipped, with an electric flush cassette toilet and hot and cold water corner wash basin with mixer tap.
 
The petrol tank was protruding through the floor at the rear, and this had to be removed in order for me to be able to put the fridge and oven in position later. There was plenty of room under the chassis to fit a different tank, and we ended up fitting a brand new Land Rover one, which worked out really well; it had the capacity we needed and the filler pipe was exactly where we needed it to be.
 
While I was busy with the rear build, Gus had re-built the engine and fitted the new gearbox to it. It looked like a brand new motor with everything cleaned, polished and painted. We were ready for a bench test so he fitted the radiator, and ran a fuel line from a can, then connected a battery. After a few false starts, it fired into life and sounded awesome without the exhaust fitted!!
 
Unfortunately this was when we noticed the radiator was leaking from several places, so rather than messing around trying to seal it, we ordered a brand new one, which would have a modern core and help greatly with any future over-heating issues. With that and the new Kenlow electric fan, we were confident it would be one less thing to worry about when travelling long distances.
The front sub frame and cross members etc were all under sealed and painted before dropping the engine and box back in. The exhaust was new, the manifolds were sand blasted and re-painted, we had a full set of new gaskets, so it was all pretty straight forward and looked 'the business'.
 
We read that the vague steering could be much improved by altering the caster angle, and swapping the rubber sub frame mounts for solid ones, so we had some new mounts made and some spacers and longer pegs to alter the caster angle. As it turns out it now steers 100% better, and feels much safer on the road.
 
Finally the new roof and siding material was delivered, after a much longer wait than we expected. This allowed me to get the paint matched to the colour of the side panels, and also to get on with top coating the front end body panels. Although my work unit is by no means ideal for spray painting, the final finish wasn’t bad and we were very pleased with it. I used two pack paint so this allowed me to flat off and polish up any slight imperfections and rub the flies out!
 
The next job was to fit the sides which was pretty straight forward, and we had hoped to drop the roof panel on in one continuous 7m length, but this proved too tricky and awkward to handle. We ended up having one cut on the underneath part above the car roof and another cut on the top front curve, as it was too sharp a bend to carry it all the way over the rest of the roof. The joints were are properly sealed and trimmed with aluminium mouldings so hopefully we wont have the same water ingress issues in future.
 
One of the hardest jobs was mitreing the corner mouldings. With all the different angles, each section had to be slit and curved to follow the contours of the body. It took for ever to get (almost) perfect, but we were happy enough with it, and with the black moulding inserts fitted it looked very neat.
Next time ... the work continues!
More by Tony
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      • 2025 Pride of Longbridge Show ​Photo Gallery
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    • 2024 >
      • 2024 BL Autumn Rally ​Photo Gallery
      • 2024 Fabulous Fourth Peak District Tour Gallery Gallery
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    • 2023 >
      • 2023 NEC Classic Motor Show Photo Gallery
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      • 2023 Anglesey & Snowdonia Tour Photo Gallery
    • 2022 >
      • 2022 Classic Motor Show Gallery
      • 2022 Fat Lamb Tour Gallery
      • 2022 NC500 - the Grand Tour of the Scottish Coast Photo Gallery
      • 2022 Glos Vintage & Country Extravaganza Gallery
      • 2022 Best of Yorkshire Tour Gallery
      • 2022 Peak District Revisited Tour Gallery
      • 2022 Gaydon Weekend Gallery
      • 2022 NEC Resto Show Gallery
      • 2022 Forest of Dean Winter Tour Gallery
    • 2021 >
      • 2021 Classic Motor Show Gallery
      • 2021 Fat Lamb Tour Gallery
      • 2021 Welsh Tour Gallery
      • 2021 Jurassic Coast Tour Gallery
      • 2021 Crich Museum & Tour Gallery
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      • Lancaster Insurance Classic Motor Show NEC Nov 2019
      • New Forest Driving Tour 2019
      • Gloucester Vintage & Steam Extravaganza Photo Gallery 2019
      • Tour of the Dark Peak Photo Gallery 2019
      • Codgers do the Cotswolds 2019
      • Bubble Car Museum Gallery 2019
      • Brecon Beacons driving tour 2019
      • Morgan Factory tour 2019
      • Practical Classics Classic Car & Restoration Show 2019
    • 2018 >
      • Lancaster Insurance Classic Motor Show NEC November 2018
      • Isle of Wight Tour 2018
      • Brunel's Somerset Tour Gallery 2018
      • Gloucester Vintage Extravaganza 2018
      • Maesteg Charity Classic Car Show & Driving Tour 2018
      • Bubble Car Museum & Driving Tour 2018
      • Peak District Driving Tour 2018
      • Practical Classics Classic Car & Restoration Show 2018
      • Coventry Transport Museum 2018 >
        • Joel Lodder's 2018 Coventry meet gallery
    • 2017 >
      • Lancaster Insurance Classic Motor Show NEC November 2017
      • Snowdonia Driving Tour 2017
      • Gloucester Vintage Extravaganza 2017
      • Lupin Farm Charity Car Show 2017
      • The Shackleton Trust 2017
      • Crich Tramway Museum 2017
      • Bubble Car Museum 2017
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      • April 2017 Practical Classics Restoration Show (NEC)
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