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Making Enthusiasts Grille Badges

6/12/2020

2 Comments

 
by Gar Cole.
The Group grille badges have always been received warmly by our members with very positive comments in the quality and detailing. A common question I'm asked is why it takes over 8 weeks to make just 60 - 80 badges, well last year I was invited to our suppliers workshop for a tour; if you're interested in top quality old-school British craftsmanship then read on.

​
There are no computers on the shop floor, just old-looking mechanical presses and other interesting devices. The badges start by being stamped out from a sheet of 2.5mm thick steel. Once the desired amounts are cut they are individually smoothed around the edges with a belt wheel, then placed into a clamp where there are stamped with our design using our custom tool head.
Now the artistry starts; the writing and outer edges of the flag are raised with the coloured areas recessed from the press, the white, red and blue enamel paint is applied by hand (fascinating to watch), the outer lettering is also covered in white paint at this point as is the centre writing in the middle of the flag in red paint.

Once applied the badges are 'cooked' in the oven for 30 mins at 220f. Following this they are allowed to cool and 'stabilise' for 24hrs. The next process is to lightly sand the leading face; this carefully removes all the enamel paint from the raised surfaces of the lettering, outer ring and the flag borders which re- exposes the base steel metal on the raised surfaces.

After cleaning , the coloured areas are filled in with a type of wax using a tiny pipette - this protects the paint from the next process. The badges are then dipped in a large bath of bubbling steaming chemicals firstly for a short 20 seconds, then twice more, each time progressively longer to build up the 'Rose Gold' plating which interestingly is their most expensive finish - we do like quality in this group.
​

Following the plating process they are hung to cool again, then the protective wax covering the paint is dissolved in a solution. Finally the newly-plated rose gold finish is polished to a bright shine on a finishing belt machine. All very labour-intensive, but the quality speaks for itself; currently available to buy below.

Buy Here

2 Comments
Terry price
8/12/2020 19:20:07

Any chance of making a keyring with the logo.

Reply
Admin link
14/12/2020 18:58:14

Hi Terry. We did try keyrings in our shop previously and struggled to sell them - in fact we ended up giving them away and losing money, which needless to say wasn't the intention!

It seems that most folk probably want keyrings for their own car marque rather than for a club. Shame but if there is ever enough interest we may try again.

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© 2022 Enthusiasts of British Motor Vehicles Built Before 1985
  • Home
  • News & Events
    • Group News
    • Group Events
  • Blogs & Vlogs
  • YouTube
  • Photo Galleries
    • 2022 >
      • 2022 Classic Motor Show Gallery
      • 2022 Fat Lamb Tour Gallery
      • 2022 NC500 - the Grand Tour of the Scottish Coast Photo Gallery
      • 2022 Glos Vintage & Country Extravaganza Gallery
      • 2022 Best of Yorkshire Tour Gallery
      • 2022 Peak District Revisited Tour Gallery
      • 2022 Gaydon Weekend Gallery
      • 2022 NEC Resto Show Gallery
      • 2022 Forest of Dean Winter Tour Gallery
    • 2021 >
      • 2021 Classic Motor Show Gallery
      • 2021 Fat Lamb Tour Gallery
      • 2021 Welsh Tour Gallery
      • 2021 Jurassic Coast Tour Gallery
      • 2021 Crich Museum & Tour Gallery
      • 2021 Staffs Oatcake Tour Gallery
      • 2021 Boston CCC Show Photo Gallery
    • 2019 >
      • Yorkshire Moors Driving Tour 2019
      • Lancaster Insurance Classic Motor Show NEC Nov 2019
      • New Forest Driving Tour 2019
      • Gloucester Vintage & Steam Extravaganza Photo Gallery 2019
      • Tour of the Dark Peak Photo Gallery 2019
      • Codgers do the Cotswolds 2019
      • Bubble Car Museum Gallery 2019
      • Brecon Beacons driving tour 2019
      • Morgan Factory tour 2019
      • Practical Classics Classic Car & Restoration Show 2019
    • 2018 >
      • Lancaster Insurance Classic Motor Show NEC November 2018
      • Isle of Wight Tour 2018
      • Brunel's Somerset Tour Gallery 2018
      • Gloucester Vintage Extravaganza 2018
      • Maesteg Charity Classic Car Show & Driving Tour 2018
      • Bubble Car Museum & Driving Tour 2018
      • Peak District Driving Tour 2018
      • Practical Classics Classic Car & Restoration Show 2018
      • Coventry Transport Museum 2018 >
        • Joel Lodder's 2018 Coventry meet gallery
    • 2017 >
      • Lancaster Insurance Classic Motor Show NEC November 2017
      • Snowdonia Driving Tour 2017
      • Gloucester Vintage Extravaganza 2017
      • Lupin Farm Charity Car Show 2017
      • The Shackleton Trust 2017
      • Crich Tramway Museum 2017
      • Bubble Car Museum 2017
      • Pride of Longbridge 2017
      • April 2017 Practical Classics Restoration Show (NEC)
    • 2016 >
      • Crich Tramway Museum 2016
    • 2015 >
      • Bubble Car Museum 2015
      • Coventry Transport Museum 2015
  • Shop
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